The Brief

Following the construction of a brand-new 263,000 sq ft distribution centre, Coveris required a high-capacity pallet racking system that could take full advantage of the building’s internal height. The layout needed to support very narrow aisle (VNA) forklift operations, with a fast-track delivery to meet key go-live dates.

The Challenge

Install a 14.5m-high VNA racking system across a vast warehouse footprint, with over 350 tonnes of racking materials to be delivered and installed in just a few weeks. All works had to be delivered to tight tolerances, in parallel with other contractors on-site, and in full compliance with CDM 2015 regulations.

What We Delivered

  • A high-density VNA pallet racking system spanning the majority of the warehouse footprint
  • 24,000+ pallet positions installed with precision to support high-volume throughput
  • 350 tonnes of racking materials delivered within 2 weeks of order
  • Project completed under CDM 2015, with site-specific risk assessments and method statements
  • Full installation completed in just 3 weeks, with a 5-week end-to-end programme from order to handover
  • All works are delivered by our qualified and experienced installation teams, coordinated alongside other live-site activity

The Result

Coveris now operates one of the tallest and most efficient VNA racking systems in the region offering exceptional storage density, optimised stock access, and clear product visibility. Delivered on time, to spec, and without compromise, the system provides the operational backbone for the client’s high-performance distribution centre.