Push Back Racking FAQs
We’ve answered some popular queries about the push back racking that we install across the UK below.
For anything else, or to get a free quote, please call us on 0845 689 1300.
What Is Push Back Pallet Racking?
Push back pallet racking is a high-density storage system that allows pallets to be stored multiple deep on inclined rails or trolleys. When a new pallet is loaded at the front, it pushes the existing pallets back along the lane. When the front pallet is removed, the remaining pallets automatically roll forward under gravity, ready for retrieval. It operates on a last-in, first-out (LIFO) basis, making it well suited to warehouses where stock rotation is manageable and storage density is the priority.
How Does Push Back Racking Work?
Each lane in a push back racking system uses a series of nested trolleys or inclined rails mounted on the racking frame. Pallets are loaded from the front using a standard counterbalance or reach truck, which pushes existing pallets back as each new one is placed. When the front pallet is retrieved, the pallets behind it roll forward on the inclined rails under their own weight. No specialist handling equipment is required, and forklift operators work entirely from the aisle without needing to enter the racking structure.
What Is Push Back Racking Used For In A Warehouse?
Push back racking is used in warehouses where maximising storage capacity is more important than having individual access to every pallet. It is particularly effective for storing multiple pallets of the same SKU, seasonal stock, bulk goods and products with a longer shelf life where strict first-in, first-out rotation is not required. Common sectors include food and beverage distribution, manufacturing, third-party logistics and retail fulfilment.
What Is The Difference Between Push Back Racking And Drive-In Racking?
Both systems offer high-density storage, but there are key differences. Drive-in racking requires forklifts to enter the racking structure, which increases the risk of rack damage and limits the types of truck that can be used. Push back racking is operated entirely from the aisle, which is safer and faster. Drive-in racking can typically store more pallets per lane but has no automatic forward-feed mechanism, meaning pallets at the back can become difficult to access.Push back racking suits operations that need a good balance of density and accessibility.
How Many Pallets Deep Can Push Back Racking Go?
Push back racking systems typically accommodate between two and six pallets deep per lane. The optimum depth depends on your warehouse layout, pallet weight and the number of SKUs being stored. Deeper configurations maximise storage density but reduce selectivity, so they work best when multiple pallets of the same product are being stored in each lane. Our team will assess your warehouse and recommend the most practical configuration for your operation.
How Much Does Push Back Racking Cost?
Push back racking is more expensive than standard selective racking due to the trolley or rail mechanisms involved, but the cost is often offset by the significant increase in storage density it provides. The overall cost depends on the number of lanes, depth configuration, pallet weight and any required installation work. We provide free, no-obligation quotes for all push back racking projects across the UK. Contact us to discuss your requirements and we will put together a detailed proposal.
What Are The Weight Limits For Push Back Pallet Racking?
Weight limits vary depending on the manufacturer and configuration, but most push back racking systems can handle pallet loads of between 800kg and 1,500kg per pallet position. The total bay capacity will depend on the number of levels, depth of the lane and the specification of the uprights and beams. All systems we supply and install are fully load-rated and compliant with current industry guidelines and health and safety regulations.
