Logical Storage Solutions

Dusk.com

National Automotive Parts Wholesaler

Uniserve

Stiller Warehousing & Distribution

Sanderson Group

Made.com

Martin Brower Distribution

AM Fresh

Coveris

ACE Energy

Magnum Logistics

 What E-Commerce Growth Means For Warehouse Storage Design

Creative Uses For Mezzanine Floors Beyond Storage

How Seasonal Businesses Can Optimise Warehouse Storage Year-Round

The Hidden Costs of Ignoring Racking Maintenance

The Power of Vertical Space: High-Density Warehouse Storage

Navigating The Challenges of Modern Warehouse Storage

Future-Proofing Your Warehouse: Cutting-Edge Storage Solutions

Space Optimisation: The Key To Successful Warehouse Storage

Innovative Solutions For Small Warehouse Storage Spaces

From Chaos To Order: Warehouse Storage Transformation

What E-Commerce Growth Means For Warehouse Storage Design

In 2026, global e-commerce revenue is predicted to reach $6.88 trillion. The news for the B2B e-commerce market is even brighter, as it could reach $36 trillion in global revenue in the same year. Overall, ecommerce will represent 21.1% of all retail sales.

With so much growth to look forward to, ecommerce warehouses need to be able to keep up.

Otherwise, problems ranging from an ineffective layout to a lack of storage space could impact the ability of warehouse businesses to thrive, all at a time when there is a golden opportunity within the wider industry.

 specialises in warehouse storage solutions, including the likes of pallet racking and shelving.

In today’s post, we want to discuss what the growth of ecommerce means for warehouse storage design to ensure your business can maximise its success.

An Initial Assessment Of Where Things Stand

As with any business, the prospect of expansion is exciting, but it is something which needs to be handled in the right way. Namely, identifying strengths as well as any challenges that need to be addressed.

Within a warehouse, poor design may create any of the following problems:

Safety exits or equipment being blocked by materials

If an ecommerce business is gearing up for expansion, then addressing any of the above, plus any other bottlenecks within the warehouse, is essential.

At Logical Storage Solutions, we can assist your business with this task, including through the following measures, which will facilitate a more effective storage design for your warehouse.

Data can tell us a lot about the effectiveness of your current e-commerce warehouse storage setup. This is apt, because e-commerce itself also relies on data-driven insights to predict things like consumer trends, holiday demand and also stocking issues.

With a data-driven approach, SKU-level data and analytics can be used like so:

Design warehouse management systems (WMS) that analyse picking frequency and optimise storage locations automatically

Use dynamic slotting to place fast-moving products closer to dispatch areas

Combine with AI demand forecasting to predict storage needs before spikes occur

Compared with taking a reactive approach to warehouse design, making use of the available data can work to maximise efficiency, productivity and profitability.

E-commerce growth also calls for a move from bulk storage to high-velocity fulfilment. That’s because while traditional warehouses focus on bulk pallet storage and periodic replenishment, e-commerce fulfilment centres must process thousands of small, individualised orders daily.

Shift from wide aisles and large pallet racking to narrow aisles and dense shelving for small-item picking

Multi-tier or mezzanine systems to maximise cubic space and enable vertical storage for SKUs with high variety but low volume

Integration of automated picking systems (e.g., AS/RS, shuttle systems) to reduce travel time

Again, getting ahead in this aspect can prevent inefficiencies from delaying the speed at which orders can be stored, picked and processed. Also, once e-ecommerce operations begin to ramp up, it can be really challenging to try to implement such design changes after the fact.

If an e-commerce warehouse has yet to embrace automation and smart warehousing technology, then the potential growth of the business will make this inevitable.

Within the design of the warehouse, automation and smart tech can require the following adjustments:

Incorporate automated conveyors, robotic pickers and smart sortation systems early in the layout design

Ensure sufficient ceiling height and clear floor space for AGVs (Automated Guided Vehicles)

Implement IoT sensors and real-time tracking to manage inventory flow dynamically

The prospect of expansion is also an ideal time to review existing technologies to see if enhancements or upgrades could work to drive efficiency further still.

With so much talk of automation, it’s essential to factor in the human workforce that oversees the day-to-day operations of e-commerce warehouses.

Your team can be best supported by factoring in the following into the warehouse design:

Ergonomic picking stations reduce fatigue and errors

Safe, well-lit mezzanines and easy access walkways for staff mobility

Amenities and rest areas to improve worker satisfaction and retention

All of which can work to create a happier and healthier workforce, which in turn can reduce aspects such as employee absences or turnover rates.

As order volumes increase, so do energy demands and environmental impacts. Thankfully, reviewing the design of an e-commerce warehouse offers the chance to make improvements with regard to energy use and the overall sustainability of the building.

Environmental design decisions may include:

LED lighting with motion sensors, natural light and energy-efficient heating or air conditioning systems

Utilise mezzanine floors or vertical expansion instead of building outward, reducing land use

Integrate sustainable materials and recycling zones for packaging

 Keen to find out more about mezzanine floor installations? Discover our 

Is Your E-Commerce Warehouse Looking At Expansion? Get Help From Our Storage Experts

Logical Storage Solutions specialises in helping UK warehouses maximise space and efficiency through optimised design solutions. Some of our key services include 

To find out more about how we can support your e-commerce business through its expansion, please 

Or, to speak to us about your project, please give us a call on 0845 689 1300.

What E-Commerce Growth Means For Warehouse Storage Design

Need guidance on your storage project?