Archive for the ‘warehouse’ Category

Posted on: March 28th, 2022 by admin No Comments

Reasons for a warehouse refurbishment

The warehouse is one of a business’s most significant assets and an integral part of the supply chain, which means it is important to ensure that it is as efficient as possible.

If the warehouse is not operating at its fullest potential or meeting business demands, this can have a negative impact on the rest of the business.

There are many reasons why you may consider refurbishing your warehouse, such as to increase storage capacity, store a new type of stock, bring it up to date, or reduce long-term expenditure.

Here we explore some of the common reasons for a warehouse refurbishment to help you determine whether it is time to renovate your warehouse.


Many companies refurbish their warehouse to ensure that they will work effectively in the long run and to create room for future expansion.

Assess whether your warehouse could facilitate growth and house new stock and employees, should the business expand. If you are already at capacity, then it may be time for a renovation.


If your warehouse is cluttered or overcrowded, employees will not be able to work to the best of their ability. This will slow down work, as they have to maneuver around obstacles, and spend additional time looking for stock.

This can result in delays and frustration and is a clear sign that you need to refurbish your warehouse to increase capacity and better organise your stock.

To increase storage capacity, you do not always need to expand your warehouse or relocate, you may be able to just better utilise the space that you already have to meet your needs.

Revenue loss

Time equals money. If your warehouse is overcrowded or unorganised, employees will be spending more time carrying out tasks and picking stock.

They may also need to use equipment such as forklift trucks to move things around to get to what they need, which also takes time and costs money.

Poor systems

The equipment, tools, systems, or storage solutions that you have should be regularly reviewed and maintained. If they are not, or if you have had them for a long time, then they may not be up to scratch.

Whether they are broken, ineffective, or outdated, they will be a hindrance to not only your warehouse but also your business and may cause further issues down the line.

In this case, renovating your warehouse and updating your systems is essential and will significantly improve efficiency.

If you are unsure whether your warehouse requires an overhaul, or you do not know where to start, get in touch with our expert team at Logical Storage Solutions on 0845 689 1300, or email, for professional advice.

Logical Storage Solutions is an innovative provider of storage equipment and interior workspaces for both industrial and commercial environments including office partitions and mezzanine flooring.

Offering a consultative approach and nationwide service for all single and multi-site operations, we are your one-stop provider of all storage, workspace, and maintenance solutions.

Posted on: January 30th, 2022 by admin No Comments

5 Common Warehouse Management Pitfalls

Although warehouses vary in many ways including size, shape, and stock, they all have one thing in common. Effective management is required for a warehouse to run efficiently.

Managing a warehouse effectively is not always easy. Meticulous planning, execution, and monitoring are required to achieve optimum efficiency.

Even with the best intentions, it can be easy for managers to become complacent, overlook issues, and make mistakes, oftentimes without even realising.

Read on to find out some of the most common warehouse management pitfalls and what you can do to avoid making mistakes.

Poor inventory management

Inefficient management of your warehouse inventory can lead to serious problems.

Having too much or too little stock, or incorrectly stored stock can result in inaccurate records, misplaced inventory, and wasted time.

Keeping unnecessary or expired stock is taking up valuable space which can be used to store inventory that is actually required.

To prevent this from becoming an issue, make sure that you monitor incoming and outgoing inventory and regularly review what is being stored in the warehouse.

Inefficient layout

Not utilising your space wisely is one of the most commonly made mistakes that can have a detrimental impact on the efficiency of your warehouse.

You should review your warehouse layout regularly, at least once per year, to ensure that it is still functioning to the best of its ability.

It is a good practice to also review the layout whenever there are any changes to inventory so that you can accommodate and adapt to these changes.

You do not need to start from scratch to improve the layout of your warehouse. Small changes such as moving certain stock to a different area or implementing new racks can have a big effect on productivity.

Outdated technology/systems

Having outdated or a lack of warehouse management systems or software in place is a mistake.

Even small to mid-sized warehouses will benefit from adopting technology. A warehouse management system can help you to track, manage and locate inventory, and analyse data, quickly and easily.

Although it will require time and money to be invested initially, a warehouse management system is sure to be cost-effective and reduce operating expenses in the long run.

Recurring safety issues

Warehouses can be busy environments with a variety of machinery and equipment operating within them on a daily basis.

It is therefore imperative that safety precautions are put in place and any issues are assessed and dealt with promptly.

Ensure that regular risk assessments are carried out in your warehouse to help you to identify any potential risks or hazards.

You then need to follow these assessments up with corrective measures so that potential accidents and injuries, as well as associated costs and litigation, can be avoided.

Insufficient training

Are employees properly trained in health and safety, and manual handling? Are forklift truck drivers, machine and equipment operators, and people working at heights, operating machines and equipment, and driving forklift trucks all qualified to do so?

If not, you need to ensure that any employees without sufficient training refrain from carrying out any of these activities until proper training is provided and completed.

Training and development of staff is critical in ensuring the smooth running of your warehouse and the safety of the warehouse staff, their colleagues, and any visitors, as well as in improving the productivity and effectiveness of your workforce and warehouse.

For professional advice on how you can optimise your warehouse, get in touch with our expert team at Logical Storage Solutions on 0845 689 1300, or email

Logical Storage Solutions is an innovative provider of storage equipment and interior workspaces for both industrial and commercial environments including office partitions and mezzanine flooring.

Offering a consultative approach and nationwide service for all single and multi-site operations, we are your one-stop provider of all storage, workspace, and maintenance solutions.

Posted on: July 7th, 2021 by admin No Comments

Warm Weather Tips for Warehouses

Summer is here, and with it comes warmer weather and days out in the glorious sunshine on your days off from work.

However, if you work in a warehouse or factory, days at work are not so enjoyable. When it is hot outside, it can be almost unbearable.

Although there is no legal maximum temperature when it comes to working conditions, it is important that measures are in place to ensure workers do not overheat.

Extreme heat can cause workers to become tired, which can lead to heat exhaustion or even heat stroke. Also, when tired, it is easy to lose focus and make mistakes that can lead to accidents and injuries.

Here are some tips for both employers and workers to help keep warehouse workers cool while working in extreme heat.

Wear Appropriate Clothing

It is always important to stick to guidance set out by employers and wear clothes that are safe and suitable to wear in warehouses.

However, it is also important that they are comfortable. During warmer months, try to wear clothing that will keep you cool.

Look at the materials that your clothes are made from. Clothes made from cotton, linen, or rayon are more breathable and will wipe away perspiration from the skin.

You could even invest in a cooling vest which is specifically designed to lower or stabilise your body temperature.

Stay Hydrated

When you are hot, you sweat more, and the more you sweat, the more fluid you are losing. The more fluid you lose, the more dehydrated you become.

So, it is important that you up your fluid intake on hot days, especially if you work in a physically demanding job.

This does not necessarily mean that you need to drink lots of water. You can also get the fluids you need from fruit, vegetables, and milk.

Avoid consuming alcohol and caffeine. These are both strong diuretics which means they will make you urinate more than usual, thus causing you to lose more fluids.

Learn Your Cooling Points

Your wrists, neck, and the inside of your knees and elbows, and other areas where you can feel your pulse, are known as cooling points.

If you apply something cold to these cooling points, your blood will cool down as your blood vessels are close to the surface of your skin in these areas.

Run them underwater, or put a cold, damp towel on them while at work. Concentrate on the easier to access areas such as your wrists and neck.

Install Fans

Install high volume, low-speed ceiling fans to keep air circulating, even over large areas. If this is not a viable option, provide or permit small, portable fans to help keep workers cool.

Insulate the Ceiling & Walls

Prevent cool air from the night before from escaping during the day by insulating the ceiling and outer walls of the warehouse.

Insulation will help keep the warehouse warm in the winter, as well as cold in the summer, provides added fire protection, and reduces noise levels.

Use Air Conditioners

Rent or purchase portable air conditioners and use them in areas where they are needed most to cool down workers.

They typically cost less to operate and are more efficient than air conditioning that is designed to cool down a whole building.

Renovate Your Warehouse

If heat is a real concern in your warehouse, it may be time to consider a complete renovation or refurbishment of your warehouse.

Get in touch with Logical Storage Solutions’ expert team on 0845 689 1300, or email, to find out how we can help you to create a warehouse that is not only cooler, with improved airflow, but that is also more productive and maximises space.

Logical Storage Solutions is an innovative provider of storage equipment and interior workspaces for both industrial and commercial environments including office partitions and mezzanine flooring.

Offering a consultative approach and nationwide service for all single and multi-site operations, we are your one-stop provider of all storage, workspace, and maintenance solutions.


Posted on: April 28th, 2021 by admin No Comments

How to maximise productivity in a cold storage warehouse

There are many factors to consider when you are looking at maximising productivity and efficiency in cold storage warehouses.

Read the following tips and tricks to find out what you can do to help ensure that your cold storage warehouse is performing to the best of its ability.

Maintain the Temperature

Cold storage warehouses are used primarily for storing food, pharmaceuticals, and other perishable items, so it is imperative that the temperature is maintained to preserve the products in the warehouse and to also minimise running costs.

Monitor the Temperature

Monitor the temperature closely inside the warehouse and note any changes. If there are any significant or persistent changes to the temperature, you should get in touch with your refrigeration contractor to find out whether there are issues with the cooling system.

Keep the Condenser Unit Clean

Allowing for maximum airflow will help to improve efficiency of a cold storage warehouse. Condensers are designed to remove unwanted heat from a cold room, so it is important that the condenser unit is kept free of dust and debris to enable it to do perform effectively.

Check Doors and Their Seals

Refrigerated air can escape if there are any problems with your doors or their seals, which means that the cooling systems will have to work harder to maintain the temperature, thus increasing running costs.

You should replace doors or their seals as soon as you notice any cracks or damage in them to prevent this from happening.

Clean the Evaporator Coils

Evaporator coils use refrigerant to absorb heat and lower the temperature of the air. To make sure that the coils can do their job properly, you should ensure that they are always kept clean to prevent restrictions to the airflow.

Consider the Effect on your Workers

As well as the cold storage warehouse itself, it is important to also consider the effect that working in cold temperatures has on workers and their impact on the productivity of the warehouse.

Working in a cold storage warehouse can make workers cold and uncomfortable, which can result in a reduced morale, work rate, attention span, and accuracy. This can cause workers to become agitated and more prone to errors and incidents.

To help make workers more comfortable, you should invest in high-quality thermal uniforms for them to wear in cold storage warehouses.

Choose the correct storage system

A cold storage warehouse requires an intense amount of power to run therefore it is important to maximise storage space as much as possible. This not only allows you to store more stock in a smaller space, it reduces the amount of energy needed to keep the items the required temperature.

Carry out inspections regularly

Having an inspection schedule will help to ensure that changes and signs of potential issues are identified and dealt with quickly and efficiently, thus preventing damage and unnecessary costs.

It is imperative that your racking and storage solutions are checked on a regular basis. The extreme conditions of a cold storage warehouse means you need storage solutions that are durable and working at their best.

For assistance in preparing and monitoring your cold storage system, or if you think it may be time to upgrade your storage warehouse, call us on 0845 689 1300 to speak to a member of our expert team.

Here at Logical Storage Solution, we have over 10 years of experience in engineering bespoke storage solutions to suit each individual client’s needs.

Posted on: March 20th, 2021 by admin No Comments

Top Tips for Food Storage Warehouses

There are thousands of warehouses in the UK which store millions of products. Different warehouses have different rules and regulations, but none are more stringent than those in food storage warehouses.
Although it is important that good hygiene practices are maintained in any warehouse, it is especially important in food storage warehouses.

These warehouses require more than just regular cleaning and maintenance to comply with the additional health and safety standards that come with storing and distributing food. Food storage warehouses must be properly maintained to prevent contamination and foodborne illnesses.

Here are some tips to help ensure the smooth operation and compliance with health and safety standards in food storage warehouses.

Choose the Correct Storage Solution

Having correct and effective storage systems in any warehouse helps to ensure its smooth operation. This is particularly important in food storage warehouses as you need to reduce the risk of spoiling or contaminating food.

Invest in a Good Pallet Racking System

Pallet racking is the best choice for palletised inventory, particularly in a cold room or freezer storage. It is also ideal for maximising capacity in areas where space is limited.
We recommend that you invest in a sealed compartment pallet racking system for a food storage warehouse.

Sealed beams will mean that there is a lack of crevasses for any dust, insects, and food to build up. This makes this type of racking system easy to clean and maintain and reducing the risk of contamination.

Properly Maintain the Storage Systems

You should always practice good hygiene in food storage warehouses, and ensure they are regularly and properly cleaned, sanitised, and maintained.

Having storage systems that are fully galvanised will allow for thorough sanitisation of the systems without causing them to rust or the paint to flake off and contaminate the food stored in the area.

Avoid Storing Food on the Floor

Food stock should never be stored on the ground. This makes it easily accessible to rodents and increases the risk of it becoming damaged and contaminated.

It is important you get a pallet racking system that enables you to store food stock safely above the floor.

Practice Efficient Product Rotation

Most food items typically have a much shorter shelf life, which is why efficient product rotation is so important. This will help to reduce shrinkage caused by stored products going out of date.

First-in, first-out (FIFO) racking systems make it easy to carry out efficient product rotation. Load new stock onto the back of the system with older stock at the front where pallets are unloaded.

This ensures that the oldest pallets are always at the front of the picking line. Therefore, implementing automatic product rotation, and saving you both time and money.

For tailored storage solutions that are fit for purpose, trust Logical Storage Solutions. With over 10 years of experience, we can engineer a bespoke racking solution that meets the requirements of your food storage warehouse.

To find out more about our storage solutions, call 0845 689 1300 to discuss your requirements with a member of our expert team.

Posted on: December 22nd, 2020 by admin No Comments

Key Factors for Layout and Design of a Warehouse

Warehouses are an integral part of many businesses operating in a variety of industries, from manufacturing to retail. A well-designed warehouse can be very effective in storing merchandise and allowing you to sort and find items with ease.

However, if the layout is not planned out correctly and stock is not well-organised, this can have a significant impact on the efficiency of a warehouse which can be of detriment to your business. If the organisation of stock is not thoroughly considered when planning the layout of your warehouse, products could be at risk of becoming damaged and may be difficult to find.

Below are some key factors you should consider when planning the layout and design of a warehouse to ensure that you make the most of the space available and that it operates as effectively and efficiently as possible.

Flow of Goods 

It is important to consider for each product that will be stored in the warehouse, how often this stock is likely to be moved in and out of the warehouse.

Components that are required for the production process more often, or merchandise that is regularly dispatched, should be easy to find and move. Whereas items that are not required as often or not as popular can be stored higher up or further away as you will not need to get to these as often, thus freeing up space for stock that needs to be more easily accessible.

Stock Levels 

Determining the ideal stock levels for each product you stock will give you an idea of how much storage space will be required for different items and help you to effectively plan the layout of your warehouse.

Type of Product 

Before investing in storage systems for your warehouse, you first need to identify whether the items you wish to stock are light or heavy, and perishable or non-perishable. You must also consider how they are going to be stored, whether that may be in pallets or boxes.

These factors will help to determine the ideal storage solution, ensuring that you invest in an appropriate storage solution that is best suited to your requirements and the types of product you will have in your warehouse.

Equipment & Machinery 

Do you or will you have handling equipment and machinery to assist you in the loading and unloading of stock?

If you have machinery such as a forklift truck, this will expand your storage solutions options and will enable you to make the most of the space you have as you can fill your warehouse vertically and stock items higher up.


You should consider the objectives that your warehouse design should fulfil when planning the layout of your warehouse. What is important to you in the design of your warehouse? If you are considering a redesign of an existing warehouse, why is this?

You may want to ensure that you optimise the warehouse space to achieve as an efficient operation as possible. Perhaps cost-effectiveness or meeting a budget is your priority and you want to achieve the maximum potential productivity for the smallest investment.

Another objective may be to streamline your process and eliminate processes that do not add value, or you may want to improve the flow of goods in and out of the warehouse to optimise resources and make the best use of time.

Storage Solutions 

For the best chance of achieving your warehouse objectives, you should invest in storage solutions that are tailored to your business, products, and objectives. Consulting an expert in storage solutions for warehouses will ensure that you make the most of your space and get the best products for your budget and requirements.

Providing first-class problem solving for all space and storage dilemmas, Logical Security Solutions is an experienced provider of storage equipment and office interiors. Our team has experience in designing storage solutions for some of the nation’s largest and most trusted brands, including Amazon, DHL, JCB, IKEA, Tesco, and more.

We offer a wide range of racking and shelving solutions, as well as a warehouse refurbishment service, so you can rest assured that we will be able to help you to determine the ideal solution for your warehouse. Get in touch with us to discuss your requirements today via 0845 689 1300 or


Posted on: October 24th, 2020 by admin No Comments

How to Prepare Your Warehouse for Winter

Whilst the logistics of running a warehouse is always a challenge, they can become even more complicated during the cold winter months. The darker, shorter days and adverse weather conditions in addition to Winter often being the busiest time of the year for many warehouses can lead to potential risks. Here we discuss how to prepare your warehouse for winter.

Monitor the temperature to protect the stock 

One of the biggest challenges for a warehouse manager is maintaining the temperature. Depending on the size of the warehouse, the temperature can vary significantly. As heat rises, it is not uncommon for the temperature at the top of the warehouse to be very different from the ground temperature. If pallet racking is being used, this must be taken into consideration, as the stock layout will have to be organised in the correct way to avoid any stock being damaged or spoiled. Installing High Volume, Low Speed (HVLS) fans can help regulate the temperature. Ceiling fans can also be beneficial to drive the warmer air down.

Protect your warehouse staff 

The stock is not the only thing you need to protect. Your most important asset is your employees and you need to ensure their safety. Extremely cold weather can lead to members of staff getting ill and even suffering from frostbite or hyperthermia. Therefore, all members of staff need to be provided with a list of essential items. They need to wear heavy nonslip work gloves, insulated coats, thin layers to help ventilation, hats, and waterproof boots. This equipment will not only help them keep warm, they can help avoid any slips due to the adverse weather conditions.

Cold weather can also cause muscles and joints to tighten. Therefore staff need to stretch sufficiently before doing heavy lifting and try and avoid being stationary for long periods of time. Small measures such as stretching can help staff feel better and avoid injuries which will cause downtime and staff to potentially be absent in the future.

Protect your drivers  

It is not only employees that work within the warehouse itself that you must take extra precautions for. All your drivers must be trained and well prepared to deal with the adverse winter conditions. They should all have emergency supplies such as a snow scraper, first aid kit, blankets, food and water, an emergency phone, and a torch in case they get stuck in snow or have another emergency en route.

Protect your pallet racking  

Although pallet racking is sturdy, it is not indestructible and therefore should be repaired and inspected regularly. This is especially important just before Winter. This is often a busy time for warehouses and therefore the racking and storage systems need to be in top condition. If there is heavy snow, you should also be cautious of snow on the pallet racking as surplus weight from snow and ice could cause it to collapse if weight restrictions are exceeded.

Inspect doors and ceilings  

Another job for the Autumn is to thoroughly inspect the doors and ceilings. In the roof, check for leaks, stains, or cracks. For those warehouses with a flat roof, also inspect to see if the water is pooling and if so, ensure it can drain to avoid any roof damage or collapses. When the doors are closed, can you see any light or draft coming through? If you can, try and get these blocked up before the bad weather hits to help keep the warehouse temperature more regular whilst also ensuring no bugs or debris can enter the warehouse through gaps.

Consider installing air curtains or high-speed doors. These can regulate the temperature of the warehouse as they minimise the amount of heat that can escape.

Install skylights  

Strategically placed skylights can really benefit the warehouse. Not only does it provide natural light for employees and ensure you are not solely reliant on lighting fixtures, but they also allow the warmth from the sun to enter the warehouse. This has been shown to lower the energy costs of a warehouse during Winter. So they are perfect all year round, install them with retractable blinds to use during hot summer days.

Service forklifts and other equipment

All equipment such as forklifts should be inspected before the season starts. Any issues should be fixed to keep the equipment in the best shape. Cold temperatures can have an impact on machinery, so it needs to all be in the best condition before the cold weather arrives.

Avoid slips  

Warehouses are hectic places and involve walking in and out of the warehouse regularly. If it is raining or snowing, this can easily lead to wet floors and therefore slip hazards. It is always best to be cautious. Therefore, ensure there are mats at every door, any excess water is immediately mopped up and signs are used effectively to warn members of staff.

Be ready for shorter days  

Winter can be inconvenient to warehouses due to the loss of daylight hours. In some cases, the dark mornings and early evenings can adversely affect the loading times and operations. If this is the case, ensure a new routine and schedule are planned well in advance to avoid any delays or issues.

Winter can be an expensive and hectic time for warehouse managers. We cannot control the weather, yet there is still a lot that we do have control over. However, by taking the time to plan in advance and take the right steps, the risks and challenges can be tackled efficiently and a safer environment can be created. These actions can also significantly reduce the negative impact on your bottom line.

Posted on: September 30th, 2020 by admin No Comments

6 Common Warehousing Mistakes to Avoid

When it comes to running a warehouse, there are always ways to improve how efficiently they are run. Unfortunately, there are many mistakes that warehouse managers can often make which can negatively impact the efficiency of a warehouse and can lead to a loss of revenue. These mistakes can happen for a variety of reasons, such as time constraints or quickly increasing stock levels because of increased pressure to fulfil orders. Here are some of the most common warehousing mistakes and how they can be avoided.

Using the same racking system for all stock  

Some warehouse managers opt for simplicity and ease and therefore buy the same racking system to make the job easier. Alternatively, they try and save money by buying racking systems second hand. Although this may be a simpler and cheaper option in the short term, they may soon experience issues.

There are several different racking systems for a reason. They are all built with specific purposes in mind and therefore all suit certain items. A warehouse that understands this thoroughly, and invests in racking systems that suit all of their items will reap the benefits in the long term.

It is also important for companies to reassess their racking needs regularly. The racking system should evolve along with their stock and business to remain at maximum capacity.

Neglecting housekeeping tasks  

This is a mistake that companies cannot afford to make as it can severely impact efficiency as well as staff motivation. It is easy to understand how housekeeping tasks can be left to one side during a warehouse’s busiest periods and therefore when staff is low on time. However, ensuring housekeeping is never neglected will provide a much better working environment that can help increase productivity.

For example, a lack of housekeeping can lead to obstructions which impact how well an employee can carry out their job. Disregarding packaging, items dropped on the floor, or products in the wrong locations will all have a negative impact on efficiency. It can even lead to injuries.

Warehouses need to remain organised to provide a better working environment that staff feel safe working in.

Ignoring vertical space 

When planning a warehouse, some people end up missing a brilliant opportunity to use all their available space. Many warehouses are housed in tall buildings which include a large amount of vertical space, some of which are rarely used. When planning a warehouse, using all the vertical space as well as floor space can increase capacity significantly. One great way of achieving this is by installing a mezzanine floor.

By not ignoring vertical space, some businesses can end up saving an expensive relocation. This not only saves money but also precious time.

Holding too much inventory  

One of the most common warehousing mistakes can be the result of the supply chain and can lead to having excess stock on site. Reducing inventory levels can help create a more efficient warehouse. Although bulk purchasing can benefit a business financially, it may be worth talking to suppliers to see if they can order in large quantities but have the deliveries in stages. This will allow you to store the items as and when you need them.

Poor Health and Safety Management  

Warehouses can be extremely dangerous places to work and they, therefore, require constant attention to ensure that all health and safety measures are met. There are many ways staff can end up with severe injuries in a warehouse working environment.

All warehouses should have sufficient signs, designated walking routes, safety crossings, and more to ensure that injuries are avoided where possible. All members of staff should be trained regularly as well, no matter how long they have been working there. Members of staff can develop bad habits over time and can even pass them on to new employees.

Not optimising picking paths  

Warehouses must establish and optimise their picking paths. If there is no system, it can create a hectic environment that lowers your picking rate. This will have extremely negative effects when it comes to the busiest times of the year.

Ensuring all members of staff know the best routes to take means that more orders will be able to be picked and got out of the door.

There is not only one correct way to run a warehouse as there are many varying factors involved. However, by avoiding the mistakes described above, it will place warehouse managers in a good position to make the most of their warehouse and ensure it is running as efficiently as possible.

Even if your warehouse is currently not making these mistakes, it is key that everyone is aware of them. It is easy for these mistakes to occur over time, especially during key, busy and hectic periods.

If you need any advice on which storage solution is best suited to your warehouse, then please get in touch. Logical Storage are ready to discuss your warehouse storage requirements. For more information visit our website or call us on 0845 689 1300.

Posted on: July 31st, 2020 by admin No Comments

Tips to Optimise Warehouse Storage

It can be difficult to determine when a warehouse has reached its maximum capacity. However, once 80- 85% of the space is being utilised, a warehouse may start to notice a decline in efficiency and productivity. If there is not sufficient space, the pallet movement around the warehouse can slow down significantly. Some warehouses have to resort to temporary floor pallets which can reduce aisle movement and even cause hazards. Here we share the benefits of an optimised warehouse and tips to improve warehouse storage space.

Why Optimising Warehouse Space is important

Although it can take time to optimise the space in a warehouse, the benefits that can be gained from doing this tend to outweigh the time and effort. Here are just some of the benefits.

Save money

Once you have optimised your warehouse space, the available space will be larger. Therefore you are in a great position to store more items in your warehouse and order more products from your suppliers in a single transaction. This bulk buying can help lower the cost per unit, saving you substantial money over time.

Increase employee productivity

Once a warehouse is optimised, employees will be able to carry out their jobs more efficiently. Not only will this create an increase in productivity, but you will also probably find your employees more satisfied with their work. Having your staff work efficiently and effectively will improve your service and increase the number of orders you can fulfil.

Avoid missing sales

A risk of not having a warehouse large enough or optimised can be running out of stock. If this happens regularly, you will be missing out on sales. This can hopefully be avoided by having a warehouse optimised and an increase in storage capacity. Although the stock may still run out, the warehouse should encounter fewer issues and avoid backorders.

Ways to improve warehouse storage space

The benefits of an optimised warehouse are clear however, the difficulty is creating an action plan to optimise your warehouse. Here are some of the ways you can improve your warehouse storage.

Analyse your inventory

Before redesigning your warehouse and floor plan, take stock of your inventory first. This is a great way to quickly free up space. If you have old inventory that you don’t think will sell, you may want to consider liquidating overstock, if this is financially viable.

Understand the flow of production

Again, before making any changes, understand your warehouse processes in detail. Does your current warehouse layout facilitate the flow of your process? Is there a lot of unnecessary travel. Once you have the process mapped out, you can plan your warehouse around this process to make it more efficient.

Check if you have multiple locations

Do you have any multiple locations for storing the same item? If you do, consider combining these. Not only will it use space more effectively, but it will also help employees find items and keep track of stock quicker if they are all together.

Go vertical

Many warehouses do not use their vertical space as efficiently as they could. Calculate how much vertical space is not being used. Ensure you are always within the health and safety guidelines, however, there are many ways you can successfully increase your vertical storage space, freeing up precious floor space.

Install mezzanine flooring

An effective way to use vertical space is by installing mezzanine flooring. If you have the correct permits to do so, mezannine flooring can be used to house functions that do not require tall storage. Although there is an investment with installing mezzanine flooring, when used correctly they can really help maximise the space available.

Use off-site storage

For items that are out of season, or for overstock, an offsite location can be considered. These facilities allow you to free up a lot of space in your warehouse and is ideal for items you do not need for the near future.

Measure your aisle width

How wide are your aisles? You need to ensure they are wide enough for machinery and equipment to go through but you could also be wasting space if they are too wide. Aim for the minimum width required to do an efficient job.

Consider deeper storage

You should not only take into account the height of your storage, but also the depth. In some places in your warehouse, you may want to consider double-depth racking for certain items.

Match storage slots with size of the product

Make sure you match items with their storage space. For example, keep the shallower racking for small items and deeper storage for bulkier items. Ensuring the slots match helps keep wasted space to a minimum but also makes picking products a lot easier for staff.

As the list above proves, there are many ways a warehouse can optimise its space. Although moving to a new warehouse is always an option, it is an expensive investment that can also be disruptive Therefore, a business should ensure their current warehouse is optimised before exploring new premises. Doing so can save a lot of money and time.

Here at Logical Storage, we can offer high-quality mezzanine flooring for your business and are ready to discuss your warehouse storage requirements. For more information visit our website or call us on 0845 689 1300.

Posted on: January 30th, 2020 by admin No Comments

Warehouse Relocation- 11 Tips For A Smooth Move

Warehouse relocation projects are complex to undertake and can be extremely time-consuming so there are many things you need to consider to ensure the move goes as smooth as possible. Here is a quick checklist to go through to ensure you have all the essential tasks completed in plenty of time.

1. Plan the Move

Having a checklist of all the tasks you need to complete before and after the move will help you ensure nothing is missed and everything remains on schedule. No task is too small to include on the list as it avoids something being missed. Delegate jobs to a group of trusted employees as it’s impossible to orchestrate a large warehouse relocation single-handed.

Be realistic with timeframes when you are organising a move. It will inevitably take longer than you originally anticipated, so ensure you plan for this.

2. Contact a Moving Company and Schedule the Move

Ensure everyone knows the move date. From suppliers to employees and contractors, keep them all abreast of the plans. Obtain a few quotes from different moving companies in order to secure the best quote from a reliable company.

3. Evaluate Your Space

Moving warehouse is a perfect time to analyse and review the new space you have available. Knowing your space in advance means you can optimise the layout. This is a great time to rearrange your supplies and organized your stock. Don’t be tempted to stick completely to how stock was organised before. Yes, this is what people are used to, but if there is a more logical option available that will make your process more efficient, saving time or space, then you should try it.

4. Consider Additional Storage

If you are moving to a warehouse that is high, do you have room for a mezzanine floor? This is a great opportunity to have one installed without interrupting production. Also consider getting additional racking if you have more available space than your previous warehouse.

5. Organise Your Inventory

Account for everything and organise it before you move it. Doing so will save you time later. It also means you can move the stock you do not need as urgently first, leaving you with vital equipment up until the last minute, reducing the amount of necessary downtime.

6. Tidy Up

It can be a challenge to keep a warehouse spotless all the time, however, ensure you tidy as you go to avoid have clutter around the warehouse and leaving items in places that could be a trip hazard. As you pack up to move, throw aware anything you do not use or anything that has aged and no longer needed. There is no point moving it to the new warehouse if you will not use it as it will take up valuable space.

7. Look For Damaged Items

As you pack away, ensure you check the quality of your equipment. Also check your pallet racking is in good condition and not damaged before you relocate it. Check again once you are at the new location in case something is broken during transit. If you do not have regular maintenance, you are at risk of a serious accident and repair work can lead to delays in productivity, so it is best to spot any damage early.

When pallet racks or shelving are moved or unloaded, there is a risk of spillages or damage to the stock. Always ensure this is being done carefully. Also ensure that when the pallets are being restocked, all items are safely secured, especially at the higher levels.

8. Ensure Safety Measures Are In Place

When you get the new warehouse, ensure you have implemented safety measures immediately. Check that all the floor markings are clearly visible and all safety signs are clear and correct. Having this all set up in advance will make the transition smoother.

9. Communicate Clearly With Employees

Ensure all employees are aware of the new layout of the warehouse, what their specific tasks are during the relocation and who they are reporting to. Knowing this in advance will hopefully avoid any chaos and confusion during the move.

10. Be Wary of Theft

Unfortunately, a warehouse move is an opportunistic time for something to be stolen due to the busy environment. Stay on top of this risk by assigning trusted employees different zones to manage during the move and keeping an accurate log of the inventory when it moved from the old location and again when it arrives at the new location.

12. Notify People of Your New Address

Whether they are your customers, suppliers, utility companies, banks or insurance company, make a list of everyone you need to update on your address in advance. Having the list at hand makes it easy to keep track of who you have notified and who else needs to know.

Although a warehouse relocation is always going to be a mammoth task to undertake, splitting the task up and organising as much in advance can make the process go smoothly. Although a warehouse relocation is a big change that can impact the company’s productivity whilst the move takes place, it is a great opportunity to install additional shelving, make the most of your space and improve the efficiency of your processes, which will ultimately increase your productivity and lead to more sales.

Here at Logical Storage, we can offer high-quality storage solutions, racking inspections and mezzanine flooring for your business. Call us on 0845 689 1300 for more information.